{"id":463,"date":"2009-11-12T22:45:31","date_gmt":"2009-11-13T04:45:31","guid":{"rendered":"http:\/\/www.teakpepper.com\/teakpepper\/?p=463"},"modified":"2009-11-14T19:10:03","modified_gmt":"2009-11-15T01:10:03","slug":"hacking-some-ikea-stools","status":"publish","type":"post","link":"https:\/\/www.teakpepper.com\/teakpepper\/2009\/11\/12\/hacking-some-ikea-stools\/","title":{"rendered":"Hacking some IKEA Stools"},"content":{"rendered":"<p>IKEA is one of my favorite stores, I love it each and every time I go there.\u00a0 With each visit comes infinite ideas.\u00a0 Sometimes it&#8217;s just about using their products in my home, but often they are about how one could change or improve upon their products to make them more fun, higher quality, or just something completely different.\u00a0 I&#8217;ve done a lot with their stuff over the years, this is the latest project.<\/p>\n<p>I came into possession of some <a href=\"http:\/\/www.ikea.com\/us\/en\/catalog\/products\/24286205\">IKEA Frosta<\/a> stools that had been used in a contract (work) situation and saved from the garbage heap.\u00a0 All of these stools had been destroyed in one way or another &#8211; usually one of the legs broke, or the screws got stripped out of their holes, making them useless.\u00a0 They were also totally scratched up, dirty, and had other damage.\u00a0 It was a perfect opportunity to fix them up, refinish, and overall refurbish them &#8211; and maybe make them better than they were before.<\/p>\n<p>Now, the Frosta stool is not a totally original design.\u00a0 It is a knock-off of Alvar Aalto&#8217;s E60 stool, which is still in production by <a href=\"http:\/\/www.artek.fi\/products\/chairs\/11\">Artek<\/a>.\u00a0 I don&#8217;t begrudge IKEA for knocking off this stool, they are not only ones to do so.\u00a0 They are, however, the only ones to do so for the ridiculously low price of $12.99.\u00a0 In order to do this, they have had to make some serious compromises in construction compared to the original.\u00a0 While nice stools, they are not made to hold up to the abuses of a workplace. First of all, the tops are much thinner, made of un-edged, and un-laminated plywood.\u00a0 This makes it harder to screw in the legs and the top much more susceptible to damage than the originals.\u00a0 The legs on the IKEA piece are bent plywood, only about 3\/4&#8243; inches thick.\u00a0 The Aalto legs are thicker and wider, and they feature a very unique leg construction developed by Aalto in the 30s.\u00a0 They are made out of of solid wood, which is sawed open at the end to create grooves.\u00a0 Thin pieces of birch veneer are put in the grooves with glue, enabling the wood to bend, forming a full thickness, 90-degree angle with the help of steam and heat.\u00a0 Also, since the legs are wider, there is room for three screws for each leg, as opposed to IKEA&#8217;s two screws.<\/p>\n\n\t\t<style type=\"text\/css\">\n\t\t\t#gallery-1 {\n\t\t\t\tmargin: auto;\n\t\t\t}\n\t\t\t#gallery-1 .gallery-item {\n\t\t\t\tfloat: left;\n\t\t\t\tmargin-top: 10px;\n\t\t\t\ttext-align: center;\n\t\t\t\twidth: 33%;\n\t\t\t}\n\t\t\t#gallery-1 img {\n\t\t\t\tborder: 2px solid #cfcfcf;\n\t\t\t}\n\t\t\t#gallery-1 .gallery-caption {\n\t\t\t\tmargin-left: 0;\n\t\t\t}\n\t\t\t\/* see gallery_shortcode() in wp-includes\/media.php *\/\n\t\t<\/style>\n\t\t<div id='gallery-1' class='gallery galleryid-463 gallery-columns-3 gallery-size-thumbnail'><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.teakpepper.com\/teakpepper\/wp-content\/uploads\/2009\/11\/ikea-stool.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/www.teakpepper.com\/teakpepper\/wp-content\/uploads\/2009\/11\/ikea-stool-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" aria-describedby=\"gallery-1-465\" srcset=\"https:\/\/www.teakpepper.com\/teakpepper\/wp-content\/uploads\/2009\/11\/ikea-stool-150x150.jpg 150w, https:\/\/www.teakpepper.com\/teakpepper\/wp-content\/uploads\/2009\/11\/ikea-stool.jpg 250w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-465'>\n\t\t\t\tBrand new IKEA Frosta Stool\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.teakpepper.com\/teakpepper\/wp-content\/uploads\/2009\/11\/Alvar_Aalto_Stool_artek.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/www.teakpepper.com\/teakpepper\/wp-content\/uploads\/2009\/11\/Alvar_Aalto_Stool_artek-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" aria-describedby=\"gallery-1-466\" srcset=\"https:\/\/www.teakpepper.com\/teakpepper\/wp-content\/uploads\/2009\/11\/Alvar_Aalto_Stool_artek-150x150.jpg 150w, https:\/\/www.teakpepper.com\/teakpepper\/wp-content\/uploads\/2009\/11\/Alvar_Aalto_Stool_artek-300x300.jpg 300w, https:\/\/www.teakpepper.com\/teakpepper\/wp-content\/uploads\/2009\/11\/Alvar_Aalto_Stool_artek.jpg 330w\" sizes=\"auto, (max-width: 150px) 100vw, 150px\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-466'>\n\t\t\t\tOriginal Alvar Aalto Stool by Artek\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/www.teakpepper.com\/teakpepper\/wp-content\/uploads\/2009\/11\/Alvar-Aalto-stool-stack.jpeg'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/www.teakpepper.com\/teakpepper\/wp-content\/uploads\/2009\/11\/Alvar-Aalto-stool-stack-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" aria-describedby=\"gallery-1-467\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-467'>\n\t\t\t\tVery tall stack of Aalto stools\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/www.teakpepper.com\/teakpepper\/wp-content\/uploads\/2009\/11\/ikea-stool-blue.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/www.teakpepper.com\/teakpepper\/wp-content\/uploads\/2009\/11\/ikea-stool-blue-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" aria-describedby=\"gallery-1-469\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-469'>\n\t\t\t\tRefurbished IKEA stool\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon landscape'>\n\t\t\t\t<a href='https:\/\/www.teakpepper.com\/teakpepper\/wp-content\/uploads\/2009\/11\/ikea-hacked-stool-detail.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/www.teakpepper.com\/teakpepper\/wp-content\/uploads\/2009\/11\/ikea-hacked-stool-detail-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" aria-describedby=\"gallery-1-468\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-468'>\n\t\t\t\tDetail of new laminate top\n\t\t\t\t<\/dd><\/dl><dl class='gallery-item'>\n\t\t\t<dt class='gallery-icon portrait'>\n\t\t\t\t<a href='https:\/\/www.teakpepper.com\/teakpepper\/wp-content\/uploads\/2009\/11\/ikea-stool-stack.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"150\" height=\"150\" src=\"https:\/\/www.teakpepper.com\/teakpepper\/wp-content\/uploads\/2009\/11\/ikea-stool-stack-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" aria-describedby=\"gallery-1-470\" \/><\/a>\n\t\t\t<\/dt>\n\t\t\t\t<dd class='wp-caption-text gallery-caption' id='gallery-1-470'>\n\t\t\t\tStack of 6 fixed up stools\n\t\t\t\t<\/dd><\/dl><br style=\"clear: both\" \/>\n\t\t<\/div>\n\n<p>So, a little about the messed up stools I found myself with.\u00a0 In order to make them useful I had to cure a few major issues.\u00a0 (1) The tops were too messed up to look good, (2) The bottoms &amp; screw holes were somewhat destroyed, and (3) the legs were &#8211; while not destroyed &#8211; very dirty.<\/p>\n<p>What I ended up doing to solve the first two problems was to buy a nice piece of colorful Wilsonart laminate on eBay and using that as a new pristine seat surface.\u00a0 Since I was covering up one entire side of the stool, I decided to cover up the wrecked up bottom with the laminate and use the ugly but still somewhat smooth tops as the new bottoms.\u00a0 This is what I did:<\/p>\n<p>&#8212; First, I filled in the old screw holes with wood filler to make the surface flat enough to accept the laminate.<br \/>\n&#8212; Then I sanding down everything.\u00a0 This was very time consuming, but left me with with clean wood to work with.<br \/>\n&#8212; It was then time to drill new holes for the legs.\u00a0 I did so with a drill press and made sure they were off axis from the original holes for as much strength as possible.<br \/>\n&#8212; Then I put a honey maple stain to bring out the grain and finished everything (except the &#8220;old&#8221; bottoms and edges of the seats) with polyurethane finish.<br \/>\n&#8212; Next, I used contact cement to attach the laminate to the wood seats.\u00a0 I followed the directions on the can and kept myself ventilated.<br \/>\n&#8212; Since the edges of the seats were already rounded off, I needed to create an even greater radius on the edge of the laminate to blend into the seat edge.\u00a0 I did this with a round-over router bit, which trimmed and rounded off at the same time.<br \/>\n&#8212; A little more sanding and finish on the edges was needed after the routing.<br \/>\n&#8212; Then I screwed in the legs with high quality wood screws, and they were done.<\/p>\n<p>They now look better now than when new and I feel good about saving some wood from the landfill.\u00a0 I had a total of eight ruined stools which provided enough pieces to make six good ones.\u00a0 They still aren&#8217;t nearly as nice as the Artek originals, but they are useful, and they look nice when stacked.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>IKEA is one of my favorite stores, I love it each and every time I go there.\u00a0 With each visit comes infinite ideas.\u00a0 Sometimes it&#8217;s just about using their products in my home, but often they are about how one could change or improve upon their products to make them more fun, higher quality, or [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[5],"tags":[],"class_list":["post-463","post","type-post","status-publish","format-standard","hentry","category-design"],"_links":{"self":[{"href":"https:\/\/www.teakpepper.com\/teakpepper\/wp-json\/wp\/v2\/posts\/463","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.teakpepper.com\/teakpepper\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.teakpepper.com\/teakpepper\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.teakpepper.com\/teakpepper\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.teakpepper.com\/teakpepper\/wp-json\/wp\/v2\/comments?post=463"}],"version-history":[{"count":15,"href":"https:\/\/www.teakpepper.com\/teakpepper\/wp-json\/wp\/v2\/posts\/463\/revisions"}],"predecessor-version":[{"id":482,"href":"https:\/\/www.teakpepper.com\/teakpepper\/wp-json\/wp\/v2\/posts\/463\/revisions\/482"}],"wp:attachment":[{"href":"https:\/\/www.teakpepper.com\/teakpepper\/wp-json\/wp\/v2\/media?parent=463"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.teakpepper.com\/teakpepper\/wp-json\/wp\/v2\/categories?post=463"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.teakpepper.com\/teakpepper\/wp-json\/wp\/v2\/tags?post=463"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}